Quangong Machinery Co., Ltd.
Quangong Machinery Co., Ltd.
Nkhani

Momwe Mungasankhire Makina Opangira Ma block a Fakitale Yanu

2026-04-28 0 Ndisiyireni uthenga

Kusankha makina abwino opangira chipika ndiye lingaliro limodzi lofunikira kwambiri pakupanga kwa fakitale yanu, kutsika mtengo, komanso kupindula kwanthawi yayitali. Pokhala ndi zaka zopitirira makumi awiri zogwira ntchito m'makina a konkire, gulu lathu la Quangong Machinery Co., Ltd. lawona momwe makina oyenerera angasinthire ntchito yaing'ono kukhala mtsogoleri wachigawo, pamene kusankha kolakwika kumabweretsa kutsika kosalekeza komanso kutaya ndalama. Bukuli limachokera ku kafukufuku wamafakitale wapadziko lonse lapansi ndi data yaumisiri kuti ikuthandizireni kuyang'ana momwe mungakonzekerere mphamvu, masinthidwe a nkhungu, makina opangira ma hydraulic, ndi milingo yodzipangira yokha yogwirizana ndi momwe mulili.

Pafakitale yathu, tayesa masinthidwe ambiri m'makontinenti anayi. Tikudziwa kuti makina omwe amagwira bwino ntchito m'madera a m'mphepete mwa nyanja omwe ali ndi chinyezi chambiri akhoza kuvutika m'madera owuma, okwera kwambiri. Choncho, nkhaniyi simangotchula zofotokozera. Zimakuphunzitsani chiganizo chotengera zida zanu zapadera, mitundu ya block yomwe mukufuna, ndi zovuta zamphamvu. Pomaliza, mudzadziwa ndendende zomweMakina Opangira Ma block a QGMzimagwirizana ndi zomwe mukufuna kupanga komanso momwe mungapewere zolakwika zisanu zogula mtengo kwambiri. Tiyeni tiyambe ndi kupanga mapu a zofunikira zowunikira.


QGM Block Making Machine



M'ndandanda wazopezekamo


1. Kodi Ndi Zinthu Ziti Zomwe Zimatsimikizira Mphamvu Yamakina Oyenera Pafakitale Yanga?

Kuthekera sikungokhudza kuchuluka kwa midadada yomwe makina amatha kupanga pa ola limodzi. Zimatengera nthawi yozungulira, kuchiritsa malo, ndi kusintha kwakusintha. PaMalingaliro a kampani Malingaliro a kampani Quangong Machinery Co., Ltd., nthawi zonse timayamba ndi funso losavuta: Kodi mumafunikira chiyani tsiku lililonse mu masikweya mita a malo omalizidwa a khoma? Ogula ambiri amangoyang'ana nthawi yozungulira makina (mwachitsanzo, masekondi 15 pa block) koma amanyalanyaza kugwiritsa ntchito nkhungu ndi kubweza kwa pallet. Kwa fakitale yapakatikati yomwe imayang'ana midadada 10,000 mpaka 15,000 (400x200x200 mm) pakusintha kwa maola 8, makina okhala ndi 1050x800 mm kukula kwake ndi kuzungulira kwa masekondi 25 ndi abwino. Mapallet akuluakulu (1400x1100 mm) amachepetsa ntchito kuti agwire koma amafuna ma injini amphamvu ogwedera.

Zolemba zathu zamkati zopangira zikuwonetsa kuti kufananiza kuchuluka kwa makina ndi kuchuluka kwa batch ya chosakanizira chanu kumalepheretsa mabotolo. Mwachitsanzo, ngati chosakaniza chanu cha mapulaneti chimatulutsa malita 1500 pa batch iliyonse ndipo makina anu otchinga amadya malita 200 pa kuzungulira, mudzataya mphindi 7 pa ola kudikirira chosakaniziracho. Pansipa pali kufananitsa kwatsatanetsatane kwa magawo omwe amafunsidwa kwambiri ndi fakitale yathu pogwiritsa ntchito makina a QGM Block Making Machine. Taziyesa izi mosalekeza kwa maola 22 ndi phulusa la ntchentche zakomweko komanso magulu ophwanyidwa amiyala.

Zofunikira Zakuthekera Kwamapulani a Fakitale

  • Kukhazikika kwa nthawi yozungulira:Yang'anani ma hydraulic valves okhala ndi servo control kuti musunge nthawi yozungulira ngakhale chinyezi chikamasiyanasiyana.
  • Kuthamanga kwa Pallet:Makina okhala ndi ma pallet oyendetsedwa ndi unyolo amachepetsa nthawi yoyenda yopanda kanthu ndi 40% poyerekeza ndi mitundu yodzigudubuza.
  • Kulondola kutalika kwa block:Cholinga chathu ndi ± 1 mm kudutsa midadada 5000 kuti tipewe zinyalala zamatope panthawi yomanga.
  • Kugwirizana kwa rack:Onetsetsani kuti kutalika kwa makina otulutsa kumafanana ndi makina anu ochiritsa omwe alipo.
Model Series Kukula kwa Pallet (mm) Nthawi Yozungulira (mphindikati) Mibuko paola (400x200x200) Zotulutsa Zabwino Tsiku ndi Tsiku (8hrs)
QGM-QF400 850x550 18-20 900-1000 7,200 - 8,000
QGM-QF600 1050x800 15-17 1,600-1,800 12,800 - 14,400
QGM-QF900 1400x1100 22-25 2,200-2,500 17,600 - 20,000

Kuchokera pamawonedwe a fakitale yathu, QF600 imapereka malire abwino kwambiri oyambira ambiri, chifukwa imatha kupanga midadada yokhazikika ndi zopindika zolumikizirana ndikusintha nkhungu kosavuta. Tathandiza mafakitale opitilira 120 ku Southeast Asia kukwaniritsa ROI mkati mwa miyezi 14 pogwiritsa ntchito gawoli. Kumbukirani kuwonjezera 30% buffer kuchuluka kwa mizere yamtsogolo monga miyala yotchinga kapena ma slabs apakati. Zomwe tapeza pambuyo pogulitsa zikuwonetsa kuti mafakitale omwe amakula mopitilira muyeso umodzi amachepetsa kugulidwa kwa makina achiwiri ndi 70% pazaka zisanu.


2. Momwe Mungayesere Hydraulic System ndi Vibration Technology?

Dongosolo la hydraulic ndiye mtima wa makina aliwonse opanga ma block. Kapangidwe kolakwika ka ma hydraulic kumabweretsa kusakanikirana kosagwirizana, midadada yosweka, komanso kutayikira kwakukulu kwamafuta. Ku QGM, timayika patsogolo ma hydraulic otsekeka omwe ali ndi masensa oyankha mwamphamvu. Dongosololi limasintha mphamvu yakukakamiza munthawi yeniyeni kutengera kukana kwathunthu. Mosiyana ndi izi, makina otsegula otsegula amagwiritsa ntchito kupanikizika kosasunthika, zomwe zimapangitsa kuti mchenga wanu ukhale wonyowa kapena wosasunthika pamene wouma. Fakitale yathu yasinthanso mapampu opitilira 200 otsegula m'zaka zisanu zapitazi kwa makasitomala omwe poyamba adayesa kusunga ndalama.

Tekinoloje ya vibration ndiyofunikanso chimodzimodzi. Ma vibrator amtundu wapawiri-shaft omwe amayikidwa pansi pa tebulo la nkhungu amatulutsa mathamangitsidwe abwino kwambiri (kupitilira 5g). Pewani makina omwe amagwiritsa ntchito ma vibrator oyendetsedwa ndi lamba chifukwa malamba amatambasuka pakatha maola 300 ndikuchepetsa kuphatikizika ndi 25%. Mbali ina yomwe nthawi zambiri imanyalanyazidwa ndi kuchuluka kwa ma frequency a vibration. Pamiyala yowundana ngati miyala yopaka, muyenera 4500-5000 VPM (kugwedezeka pamphindi). Pama block opepuka, 2800-3200 VPM imateteza kuwonongeka. Mzere wa QGM Block Making Machine umagwiritsa ntchito ma inverter pafupipafupi omwe amakulolani kuti musinthe pakati pa ma presets atatu osakwana masekondi 10, otsimikiziridwa m'mayesero athu afakitale ndi miyala ya laimu ndi zophatikizanso konkriti.

Mndandanda wa Hydraulic & Vibration Paulendo Wanu wa Fakitale

  • Onani ngati thanki ya hydraulic ili ndi fyuluta ya maginito ndi 10-micron kubwerera fyuluta. Fakitale yathu imagwiritsa ntchito izi kukulitsa moyo wamafuta mpaka maola 8000.
  • Funsani mtundu wa vibration: SKF kapena FAG tapered roller bearings imatha 4x kutalika kuposa ma bere wamba a mpira.
  • Yezerani kuchuluka kwa phokoso pakudzaza kwathunthu. Makina odalirika amagwira ntchito pansi pa 85 dBA kuchokera pa 1 mita kutali.
  • Onani kukula kwa banki ya accumulator. 25-lita accumulator imakhalabe ndi mphamvu panthawi yolowera mphamvu.
Chigawo Mulingo Wolowera (Bajeti) Industrial Grade (Yalangizidwa fakitale yathu) Kusiyana kwa Moyo
Mtundu Wapampu Wachikulu Pampu yamagetsi yosasunthika Pampu ya axial piston yosinthika (Rexroth/Kawasaki) + 4000 maola
Vibration Drive Single shaft belt drive Dual shaft direct drive yokhala ndi inverter + 6000 maola
Kuzizira kwa Hydraulic Air ozizira okha Chosinthira kutentha kwamadzi amafuta + thermostat Zimalepheretsa kulephera kwa chisindikizo

Fakitale yathu yalemba kuti kugwiritsa ntchito masinthidwe amagawo a mafakitale kumachepetsa nthawi yopuma pachaka kuchoka pa masiku 18 mpaka masiku atatu okha pachaka. Timalimbikitsa kwambiri zida zowunikira mafuta patsamba. Pakusintha kwa maola 8, mafuta a hydraulic sayenera kupitirira 55 ° C. Chilichonse pamwambapa chomwe chimawononga zisindikizo ndikuchepetsa kusinthasintha kwamphamvu. Ndi QGM Block Making Machine, mumapeza kuyang'anitsitsa kutentha kwa nthawi yeniyeni kudzera pazithunzi za PLC, ndipo gulu lathu lothandizira lakutali likhoza kukuchenjezani za zovuta zowonongeka zisanachitike.


3. Chifukwa Chiyani Mold Design ndi Changeover Speed ​​​​Imakhudza Pansi Panga?

Mapangidwe a nkhungu amakhudza mwachindunji kulimba kwa chipika, kutha kwa pamwamba, ndi kusinthasintha kwa kupanga. Eni mafakitole ambiri amangoganizira za mtengo wamakina koma amaiwala kuti nkhungu zimatha pazaka 80,000 mpaka 120,000 zilizonse. Ku Quangong Machinery Co., Ltd., timapanga nkhungu kuchokera kuzitsulo zolimba za D2 zokhala ndi chromium pakhoma. Izi zimachepetsa mikangano ndikupangitsa kuti pakhale kugwetsa bwino. Popanda ma geometry a nkhungu yoyenera, midadada yanu imatha kugwedezeka pansi, ndikupangitsa kuti ikhale yosakhazikika pakusunga. Kuwongolera kwamtundu wa fakitale yathu kumatsimikizira kuti nkhungu yowotchera sichidutsa madigiri 0,5 mbali iliyonse.

Liwiro la Changeover ndi wakupha phindu lobisika. Ngati kusintha kuchoka pa chipika chopanda dzenje kukhala chopondapo cholimba kutengera gulu lanu mphindi 90, mumataya 10% yazopanga tsiku lililonse. Makina abwino kwambiri amakhala ndi makina okhomerera otsekera mwachangu komanso maupangiri okhazikika a nkhungu. Tachepetsa nthawi yosinthira kukhala yosachepera mphindi 15 pa QGM Block Making Machine pogwiritsa ntchito hydraulic mold clamping yokhala ndi masensa am'malo. Komanso, ganizirani kusungira nkhungu ndi preheating. Kuzizira kumawonjezera nthawi yozungulira ndi 15% chifukwa konkriti imatenga nthawi yayitali kuti ikhale yolimba. Fakitale yathu imalimbikitsa kuyikapo ndalama mu makina amangolo a nkhungu ndi kanyumba kakang'ono ka preheating (40-50 ° C) kuti azigwira ntchito nthawi yachisanu.

Chiwongolero Chosankha Nkhungu Kutengera Mtundu wa Block

  • Mabowo (maselo 2-3):Gwiritsani ntchito nkhungu zokhala ndi makulidwe a 8-10 mm pama cell. Makoma owonda amatha kusweka panthawi yovula.
  • Zopalasa zolimba (60-80 mm kutalika):Yang'anani nkhungu zokhala ndi ngodya ya 2-degree. Fakitale yathu imagwiritsa ntchito m'mphepete mowumitsidwa ndi laser kwa mizere 1.2 miliyoni.
  • Miyala ya Kerbstone / Curb blocks:Nkhungu zimafunikira ngodya zolimbitsidwa ndikuvala mbale pamitu yogawa.
  • Interlocking blocks:Mipata yodula bwino (± 0.2 mm) kuonetsetsa kutseka popanda kumenyetsa kwambiri.
Nkhungu Mbali Standard Mold Premium Mold (Yovomerezedwa ndi fakitale yathu) Zozungulira Zoyembekezeredwa
Kalasi yachitsulo EN 1.2311 (P20) EN 1.2379 (D2 yofanana) 120,000 vs 280,000
Chithandizo cha Pamwamba Nitriding (kuzama kwa 0.1 mm) Kuyika kwa Chrome + PVD zokutira Amachepetsa kukakamira ndi 70%
Kusintha System Maboti apamanja (8 bolts) Hydraulic Quick clamp 15 min vs 90 min kusintha

Fakitale yathu ili ndi malamulo okhwima: nthawi zonse yitanitsani mbale zotsalira zovala ndi mitu ya stripper ndi makina anu. Zigawo zing'onozing'onozi zimawononga ndalama zosakwana 500 USD koma zimatha kusunga tsiku lathunthu la nthawi yopuma ikavala. Komanso, timalangiza kugwiritsa ntchito zotulutsa nkhungu zomwe zimagwirizana ndi kapangidwe kanu kosakaniza. Mwachitsanzo, mafuta opangira mafuta amagwira ntchito ndi ophwanyidwa koma amayambitsa mazenera amitundu. Kugwiritsa ntchito QGM Block Kupanga Machine yokhala ndi makina opopera nkhungu odziwikiratu kumatsimikizira kugwiritsa ntchito kofanana ndikukulitsa moyo wa nkhungu mpaka 40%.


4. Ndi Mulingo Uti Wodzipangira Woyenera Kumsika Wanga Wantchito?

Zosankha zamakina ziyenera kuwonetsa mtengo wantchito wamba, kupezeka kwa luso, komanso kukhazikika kwamagetsi. Fakitale yathu yawona mbewu zodziwikiratu zikulephera m'magawo omwe amasinthasintha pafupipafupi, pomwe makina apamanja akuyenda bwino. Ku Quangong Machinery Co., Ltd., timagawa zodzichitira m'magulu atatu: zowongolera (zowongolera zoyendetsedwa ndi manja), semi-auto (PLC yokhala ndi pallet pamanja), ndi auto auto (kusunga maloboti ndikutsata kuchiritsa). Kwa fakitale yomwe ili ndi antchito 15 ofunitsitsa koma osaphunzira, makina opangira makina a QGM Block Making Machine okhala ndi PLC yapakati ndi masiteshoni atatu oyendetsa ntchito amapereka zokolola zabwino kwambiri.

Makina athunthu amafunikira akatswiri amagetsi aluso komanso ma 400V osasinthika. Posachedwapa tidayika chingwe chodziwikiratu kwa kasitomala ku Dubai akukwanitsa midadada 25 pamphindi, koma adayikanso ndalama zowongolera ma voltage ndi ma jenereta awiri osungira. Kapenanso, pama projekiti a fakitale yathu ku Nigeria ndi Kenya, timalimbikitsa masinthidwe a semi-auto okhala ndi zowerengera za digito ndi zitseko zotchinga zachitetezo. Izi zimachepetsa zinyalala zakuthupi ndi 18% poyerekeza ndi makina apamanja pomwe mtengo wake umakhala wotsika. Chofunika ndikusankha makina omwe amalola zowonjezera zowonjezera zamtsogolo - monga crane stacker kapena cubing robot - popanda kusintha chimango chachikulu.

Labor vs Automation Trade-off Analysis

  • Buku (2-3 ogwira ntchito):Zabwino kwambiri zotulutsa tsiku lililonse pansi pa midadada 5,000. Mtengo woyambira wotsika koma zinyalala zambiri (mpaka 8% midadada yokanidwa).
  • Semi-Auto (4-6 ogwira ntchito):Mulingo wogulitsidwa kwambiri fakitale yathu. Oyendetsa amawongolera kukanikiza koma kudyetsa ndi kugwedezeka. Mlingo wokana pansi pa 2%.
  • Fully Auto (akatswiri 1-2):Pamafunika magetsi 24/7 ndi mainjiniya ophunzitsidwa bwino. Kukana kutsika ndi 0.5% ndikuchepetsa mtengo wantchito ndi 80%.
Automation Mbali Pamanja Semi-Auto (Malangizo Athu) Fully Auto
Batching yaiwisi Kuyeza pamanja Kwezani mawonekedwe a cell + Kasamalidwe ka maphikidwe athunthu
Letsani cheke chamtundu Zowoneka zokha Kutalika kwa sensor + kamera Kuzindikira kwa ming'alu ya AI
Pallet stacking Pamanja forklift Chain conveyor + pusher Robot palletizer

Zomwe fakitale yathu yazaka 20 ikuwonetsa kuti ogwiritsa ntchito magalimoto ocheperako amafika 92%, pomwe ogwiritsa ntchito magalimoto osakhazikika amatsika mpaka 74%. Chifukwa chake, nthawi zonse timapereka UPS (magetsi osasunthika) a PLC ndi masensa ngakhale pamakina otengera magalimoto. Pulogalamu ya QGM Block Making Machine control imasunga kuzungulira kulikonse, kukuthandizani kudziwa ngati wogwiritsa ntchito wina akuchititsa kuti zinthu ziziyenda bwino. Kufufuza uku sikutheka pamakina amanja. Pophunzitsa, timapereka mapulogalamu oyerekeza omwe ali patsamba-ogwiritsa ntchito amaphunzira pagulu lowonera asanagwire makina enieni.


5. Momwe Mungawerengere Mtengo Wonse wa Mwini Kuphatikizapo Mphamvu ndi Zida Zopuma?

Total Cost of Ownership (TCO) nthawi zambiri amawerengedwa molakwika ndi eni fakitale omwe amangoyerekeza mitengo yogula. Ku Quangong Machinery Co., Ltd., timaphunzitsa makasitomala athu njira ya TCO yazaka zisanu: [Mtengo wamakina] + [zaka 5 zamphamvu] + [zaka 5 za zida zosinthira] + [ndalama zopumira pa ola limodzi]. Kugwiritsa ntchito mphamvu kumasiyana mosiyanasiyana: mota ya 55 kW yomwe imayenda maola 16 tsiku lililonse imawononga 26,400 kWh pamwezi. Pa 0.12 USD/kWh, ndiye 3,168 USD pamwezi mumagetsi okha. Makina a 75 kW atha kupanga zambiri koma amatha kuwonjezera 8,400 USD pachaka mu mphamvu. Makina athu opangira mphamvu a QGM Block Making Machine amagwiritsa ntchito mapampu a servo-hydraulic omwe amadula kugwiritsa ntchito magetsi ndi 38% panthawi yopanda ntchito komanso yocheperako.

Kupezeka kwa zida zosinthira ndi chinthu china chobisika cha TCO. Timasunga malo osungiramo katundu m'maiko anayi, kuwonetsetsa kuti kuvala zinthu monga ma pan mixer blade ndi zosefera za hydraulic zimatumiza mkati mwa maola 48. Kutengera matabwa okonza fakitale yathu, zida zisanu zapamwamba zomwe zimafunikira mchaka chachiwiri ndi: ma vibration motor bearings (maola 2,500 aliwonse), ma hydraulic hose sets (maola 3,000 aliwonse), ma switch switch, scraper blades, ndi ma control relay. Bajeti 8-10% yamtengo wamakina pachaka pazinthu izi. Komanso, taganizirani mtengo wochiritsa ma racks-ogula ambiri amaiwala kuti makina aliwonse amafunikira ma pallets 300 mpaka 500, mtengo uliwonse ndi 25-40 USD.

5-Year TCO Comparison for Mid-Range Factory (14,000 midadada/tsiku)

  • Makina otsika mtengo (35,000 USD):Mphamvu zapamwamba (62 kWh / mkombero), zida zosinthira 15% pachaka, nthawi yopuma masiku 45 pazaka zisanu. Chiwerengero chonse: ~ 112,000 USD.
  • Fakitale yathu idalimbikitsa QGM Block Making Machine (68,000 USD):Mphamvu zokhathamiritsa (41 kWh / kuzungulira), zida zosinthira 6% pachaka, nthawi yopuma masiku 6 pazaka zisanu. Chiwerengero chonse: ~ 89,000 USD.
  • Zodziwikiratu zokha (120,000 USD):Mphamvu zotsika kwambiri (33 kWh/mkombero) koma zokwera mtengo wogwira ntchito. Total: ~ 140,000 USD pamlingo wocheperako.
Mtengo wagawo Chaka 1 Chaka 3 Chaka 5 Zaka 5 Zonse
Magetsi (0.12/kWh, 16h/tsiku) 19,200 USD 19,968 USD (zosinthidwa) mtengo 20.766 USD 100,000 USD pafupifupi
Valani zigawo & nkhungu 4,200 USD 5,600 USD 6,800 USD 28,000 USD
Ogwira ntchito (semi-auto, antchito 5) 32,000 USD $33,280 mtengo 34.611 USD 166,000 USD

Fakitale yathu ili ndi chowerengera cha TCO chowerengera ndi mawu aliwonse. Tikukulimbikitsani kufunsa wogulitsa kuti agwiritse ntchito mafuta ambiri pama block 1,000. Kwa QGM Block Making Machine, nambala yathu yotsimikizika ndi malita 2.8 amafuta a hydraulic pa midadada wamba 1,000, yomwe ndi 40% yocheperako kuposa avareji yamakampani. Komanso, funsani za mapulogalamu omanganso. M'chaka chachinayi, timapereka kukonzanso kwafakitale kwa msonkhano wanu wogwedezeka kwa 12% yamtengo watsopano wamakina, kukulitsa moyo ndi zaka zina zisanu ndi ziwiri.


Kutsiliza: Kupanga Chisankho Chanu Chomaliza

Kusankha makina opangira block kumafuna kulinganiza mphamvu, magwiridwe antchito a hydraulic, kusinthasintha kwa nkhungu, mulingo wodzichitira okha, komanso mtengo wathunthu pazaka zisanu. Pazaka zathu zonse za 20 ku Quangong Machinery Co., Ltd., tayenga njira yosankha kukhala masitepe atatu omaliza: (1) Yesetsani kuyesa mabatani 2000 pogwiritsa ntchito ma aggregates amdera lanu pamakina aliwonse omwe asankhidwa. (2) Tsimikizirani kupezeka kwa zida zosinthira mdera lanu. (3) Werengani TCO pogwiritsa ntchito tebulo lathu pamwambapa. Fakitale yathu yapereka makina opitilira 3,500 padziko lonse lapansi, ndipo tikutsimikizira kuti gulu la QGM Block Making Machine limapambana njira zina zachibadwidwe mufumbi lenileni komanso kutentha.

Osasiya phindu la fakitale yanu kuti mungoyerekeza.Lumikizanani ndi gulu lathu ku Quangong Machinery Co., Ltd. lerokuti mupemphe kuyerekeza kwamunthu payekha komanso kuyezetsa kwatsatanetsatane kwa TCO kutengera mtengo wazinthu zam'deralo ndi mitengo yamagetsi. Tikutumizirani zolemba zolimba za 68-points kuvomerezedwa kwa fakitale ndikuwonetsa mavidiyo a malo athu opangira. Lembani fomu yofunsira mwachangu patsamba lathu kapena imbani foni yathu yaukadaulo ya 24/7. Tiyeni tipange tsogolo labwino kwambiri la fakitale yanu limodzi.


Mafunso Ofunsidwa Kawirikawiri (FAQ)

Kodi malo ochepera a fakitale ofunikira pa mzere wa QGM Block Make Machine semi-auto ndi uti?

Pamakonzedwe okhazikika a semi-auto okhala ndi hopper yakuthupi, chosakanizira, makina a block, ndi malo ochizira kwa masiku 5 opangidwa, fakitale yathu imalimbikitsa malo okhala ndi masikweya mita 450 (30m x 15m) kuphatikiza bwalo lotseguka la masikweya mita 800 kuti lisanjike midadada yochiritsidwa. QGM Block Making Machine palokha imakhala pafupifupi 10m x 4m, koma mufunika 6m yowonjezerapo kuti muyendetse pallet ndi 8m pachipinda chowongolera ndi zosungirako. Pa mzere wokhazikika wokhala ndi ma robotic stacking, onjezani malo ophimbidwa mpaka 750 masikweya mita. Nthawi zonse onjezani 20% malo ochulukirapo kuti mukulitse mtsogolo. Timapereka zojambula zaulere za CAD popempha.

Ndikangati ndiyenera kusintha mafuta a hydraulic mu makina anga opanga block?

Kutengera ndi dongosolo lachitetezo cha fakitale yathu, sinthani mafuta a hydraulic maola 2,000 aliwonse ogwirira ntchito kapena pachaka, chilichonse chomwe chimabwera koyamba. Gwiritsani ntchito ISO VG 46 anti-wear hydraulic oil ndi chiwerengero chochepa cha viscosity index ya 95. Komabe, timalimbikitsa kwambiri zitsanzo za mafuta maola 1,000 aliwonse. Ngati chiwerengero cha tinthu chikuposa ISO 4406 code 19/17/14, sinthani mafuta nthawi yomweyo posatengera maola. Kwa QGM Block Making Machine, thanki yamafuta ili ndi zosefera zapaintaneti zomwe timaziyambitsa usiku wopanda ntchito, kukulitsa moyo wamafuta mpaka maola 3,000 pansi paukhondo. Osasakaniza mitundu yosiyanasiyana yamafuta chifukwa kusagwirizana kowonjezera kumapangitsa matope omwe amatchinga ma valve a servo.

Kodi ndingathe kupanga midadada yonse ya konkriti ndikuwulutsa njerwa zaphulusa pa Makina Opanga a QGM Block omwewo?

Inde, mwamtheradi. Fakitale yathu imapanga QGM Block Making Machine yokhala ndi adaputala ya nkhungu yapadziko lonse lapansi komanso kukakamiza kosiyanasiyana kosiyanasiyana kuchokera pa 15 MPa mpaka 30 MPa. Pazitsulo za konkriti (zophatikizana), gwiritsani ntchito mafupipafupi otsika (3,200 VPM) ndi kuthamanga kwakukulu (25 MPa). Pakuti ntchentche njerwa phulusa (ndi 15-20% simenti), kuchepetsa kupanikizika kwa 18 MPa koma kuwonjezera kugwedera kwa 4,000 VPM kusintha compaction wa particles zabwino. Chofunikira ndikuyeretsa gawo losakanikirana bwino pakati pa masiwichi azinthu chifukwa phulusa la ntchentche lotsalira limafooketsa midadada ya konkire. Timapereka njira yosakanikirana yoyeretsera mwachangu yokhala ndi ng'oma zokhala ndi mphira ndi zopopera zamadzi zomwe zimachepetsa nthawi yoyeretsera zowononga mpaka mphindi 20.

Kodi nthawi yobwezera yobwereketsa ndi yotani poikapo ndalama mu makina opangira zinthu?

Kutengera kuwunika kwachuma kwamakasitomala 65 kufakitale yathu, nthawi yobweza makina osungira (loboti ya cubing ndi pallet handler) imachokera pa miyezi 18 mpaka 30. Kuwerengera uku kukuganiza kuti makina a semi-auto ali kale m'malo. The auto stacker imachotsa ogwira ntchito anayi pamasinthidwe ndikuchepetsa kusweka kwa block panthawi ya stacking kuchokera ku 3.5% mpaka 0.8%. Kwa fakitale yomwe imapanga midadada 15,000 tsiku lililonse pa 0.45 USD pa block (ndalama), kuchepetsa 2.7% pakusweka kumapulumutsa 182 USD tsiku lililonse, kapena 66,000 USD pachaka. A wamba stacker dongosolo ndalama 85,000-120,000 USD anaika. Chifukwa chake, m'misika momwe ndalama zogwirira ntchito zimapitilira 8 USD patsiku, kubweza kumachitika mkati mwa miyezi 24. Fakitale yathu imapereka chowerengera cha ROI chokhazikika kwa kasitomala aliyense.

Kodi ndimayesa bwanji chiŵerengero cha madzi ndi simenti pa makina anga a block?

Makina Opangira Ma block a QGM imakhala ndi sensor yophatikizika ya chinyezi mu auger yosakanikirana yomwe imayesa chinyezi chambiri munthawi yeniyeni. Kuti muwongolere, yambitsani kuyesa kwapamanja: yumitsani ma aggregates anu mu uvuni pa 105 ° C kwa maola 24, kenaka sakanizani batch ndi 12% ndendende yamadzi pakulemera kwa simenti. Zindikirani kuwerenga kwa sensa pazithunzi za PLC (mwachitsanzo, mayunitsi 145). Kenako, onjezerani 2% madzi owonjezera ndikulemba kuwerenga kwatsopano (mayunitsi 172). PLC imagwiritsa ntchito kusinthika kwa mzerewu kuti ingosintha kuwonjezera madzi pagulu lililonse, kusunga kutsika mkati mwa ± 5 mm. Fakitale yathu imalimbikitsa kukonzanso mawola 200 aliwonse kapena nthawi zonse zikasintha magwero. Dongosololi limakuchenjezaninso ngati chinyontho choyezedwa chipitilira 9% chifukwa izi zikuwonetsa kuwonekera kwa mvula muzosungira zanu. Kwa nyengo yovuta kwambiri, timapereka njira yotenthetsera ya sensor yomwe imalepheretsa kuzizira kozizira.

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