Kusunga makina oletsa kukhazikika kwanthawi yayitali sikungokhudza kukonza zowonongeka; ndi njira yolimbikitsira yomwe imatsimikizira kupanga kosasintha, kumachepetsa nthawi yotsika mtengo, ndikuwonjezera moyo wa zida zanu. Kwazaka zopitilira makumi awiri mumakampani opanga makina a konkriti, fakitale yathu yawona momwe kukonza pafupipafupi, mwadongosolo kumasinthira makina wamba kukhala wodalirika. Kaya mumagwira ntchito aGermany Zenith Block Machinekapena gawo lina lililonse lapamwamba kwambiri, mfundo za chisamaliro zimakhalabe zokhazikika, zaukhondo, ndi kulowererapo panthawi yake. Bukuli likuchokera ku zochitika zenizeni za ku Quangong Machinery Co., Ltd. kuti zikuthandizeni kupeza zotsatira zokhazikika kwazaka zambiri.
Kukhazikika kwanthawi yayitali kumatanthauza kuti makina anu otchinga amapereka mphamvu zofananira, kugwedezeka pang'ono, komanso magwiridwe antchito a hydraulic chaka ndi chaka. Kuti tikwaniritse izi, tiyenera kuyang'ana kwambiri ndandanda zokometsera, zosintha mavalidwe, kukhulupirika kwa ma hydraulic system, ndi kuwongolera magetsi. Fakitale yathu yapanga dongosolo lokonzekera lomwe limaphatikiza zolemba zatsiku ndi tsiku, zowunikira pamwezi, ndi kukonzanso kwapachaka. M'nkhaniyi, tiphwanya mbali iliyonse yovuta, perekani tsatanetsatane wazinthu zamakina otsogola monga Germany Zenith Block Machine, ndikuyankha mafunso ovuta kwambiri okhudza momwe mungasungire makina otchinga kuti azikhala okhazikika kwanthawi yayitali. Tiyeni titeteze njira yanu yopangira kwazaka khumi zikubwerazi.
Kusamalira nthawi zonse ndi msana wa kukhazikika kwanthawi yayitali kwa makina aliwonse a block. Popanda izo, ngakhale premium Germany Zenith Block Machine idzagonja ndi kuvala msanga, kutayikira kwa hydraulic, ndi kusalongosoka. Pafakitale yathu, tawona kuti makina omwe amatsata ndondomeko yokonza bwino amagwira ntchito bwino 98% ngakhale patatha zaka 15. Ichi ndichifukwa chake kukonza kumatanthawuza kukhazikika:
Kuchokera pamalingaliro athu, kukhazikika kwanthawi yayitali sikungochitika chabe koma kuchitapo kanthu mwachangu. M'mawa uliwonse, ogwira ntchito amayenera kumvetsera phokoso lachilendo kuchokera ku Germany Zenith Block Machine, kuyang'ana kuchuluka kwa mafuta, ndikutsimikizira kuchotsedwa kwa nkhungu. Fakitale yathu imapereka ma logbook mwatsatanetsatane kuti azitsatira izi zatsiku ndi tsiku. Pomaliza, kukonza nthawi zonse kumasintha makina otchinga kuchoka paudindo womwe ungakhalepo kukhala chinthu chomwe chimabweretsa ndalama zokhazikika kwazaka zambiri.
Kupaka mafuta ndi ntchito imodzi yokha yomwe imakhudza kwambiri momwe mungasungire makina otchinga kuti azikhala okhazikika kwanthawi yayitali. Kupaka kolakwika kapena kosakhazikika kumayambitsa kukhudzana kwachitsulo ndi chitsulo, kupanga kutentha, komanso kukomoka. Ku Quangong Machinery Co., Ltd., tapanga matrix opangira mafuta a Germany Zenith Block Machine kutengera zaka 20 zakumunda. Pansipa timafotokoza mwatsatanetsatane ndandanda yamafuta, mitundu yamafuta, ndi mfundo zofunika kuziganizira.
Zovuta Zopangira Mafuta ndi Nthawi:
Ndondomeko Yoyatsira Pagawo ndi Gawo ku Germany Zenith Block Machine:
Zomwe takumana nazo zikuwonetsa kuti kuyatsa koyenera kumachepetsa kusinthasintha kwa matalikidwe a vibration ndi 35% pamayunitsi a Germany Zenith Block Machine. Kuonjezera apo, kugwiritsa ntchito mafuta opangira kutentha kwambiri (pansi pa 0 ° C kapena pamwamba pa 40 ° C) kumasunga mphamvu zafilimu. Ku Quangong Machinery Co., Ltd., timapereka ma chart opaka mafuta ndi makina aliwonse. Kumbukirani, makina opaka mafuta amatha kukhala opanda phokoso, ozizira komanso okhazikika. Musanyalanyaze izi, ndipo mukukumana ndi ndalama zosinthira zomwe zitha kupitilira 7000 USD. Kukhazikika kwa nthawi yayitali kumayamba ndi mfuti yamafuta.
Kumvetsetsa magawo aukadaulo a zida zanu ndikofunikira mukamaphunzira kusunga makina otchinga kuti mukhale okhazikika kwanthawi yayitali. Gulu la Germany Zenith Block Machine limadziwika ndi kulimba kwake, koma mtundu uliwonse uli ndi kulolerana kwapadera, zokakamiza, komanso malire ovala. Pansipa pali tebulo latsatanetsatane la magawo omwe fakitale yathu ku Quangong Machinery Co., Ltd. imagwiritsa ntchito kupanga ndandanda zodzitetezera. Manambalawa amathandiza oyendetsa galimoto kusankha nthawi yoti alowe m'malo, kusintha malo, kapena ma hydraulics.
| Gulu la Parameter | Kufotokozera (Germany Zenith Block Machine Model 940) | Choyambitsa Ntchito Yokonza |
| Hydraulic Working Pressure | 210 bar (max 250 bar) | Ngati kuthamanga kusinthasintha ± 10 bar, yang'anani mpope ndi valavu yothandizira |
| Kugwedezeka Kwafupipafupi | 2800 - 3600 VPM | Pansi pa 2700 VPM: yang'anani zolemera za eccentric ndi mayendedwe |
| Main Motor Power | 45 kW (60 HP) | Amperage Draw> 10% pamwamba pake adavotera: zosefera zoyera kapena fufuzani ngati zimamangidwa |
| Mphamvu ya Tanki ya Mafuta | 350 L | Sinthani mafuta a hydraulic maola 2000 aliwonse kapena ngati madzi ali> 200 ppm |
| Kuchotsa Nsapato za Mold | 0.3 mpaka 0.5 mm | Ngati chilolezo chikudutsa 0.7 mm, m'malo mwa bushings |
| Nthawi ya Cycle (standard block) | 12 - 15 masekondi | Kuwonjezeka kwa nthawi yozungulira> 20%: yang'anani yankho la hydraulic valve |
| Mphamvu ya Vibration | 80kn pa | Kugwedezeka kosagwirizana kumafuna kusintha kwa kulemera |
Zosintha izi sizingochitika zokha. Mwachitsanzo, hydraulic pressure range of 210 bar pa Germany Zenith Block Machine imawonetsetsa kukhazikika bwino popanda zisindikizo zochulukirapo. Fakitale yathu imaphunzitsa magulu okonza kuti azilemba mfundo izi sabata iliyonse. Ngati kuthamanga kwa hydraulic kutsika pansi pa 200 bar popanda katundu, mwina pamakhala kutayikira kwamkati mu silinda kapena valavu. Mofananamo, kugwedezeka kwafupipafupi pansi pa 2800 VPM kumawonetsa ma bere ovala kapena ma V-lamba otayirira. Mwa kulozera zolemba zatsiku ndi tsiku ndi tebulo ili, mutha kulosera zolephera zisanachitike. Ku Quangong Machinery Co., Ltd., timalimbikitsanso infrared thermography kuti muwone malo otentha m'makabati amagetsi. Kukhazikika kwanthawi yayitali ndi njira yoyendetsedwa ndi data, ndipo magawo awa ndiwo maziko anu.
Chizoloŵezi chokhazikika chimachotsa zongoyerekeza momwe mungasungire makina otchinga kuti azikhala okhazikika kwanthawi yayitali. Kutengera machitidwe abwino a fakitale athu ku Germany Zenith Block Machine ndi mitundu ina, tapanga chizolowezi chomwe chimayenderana bwino ndi magwiridwe antchito. Pansipa pali ndondomeko ya sabata ndi mwezi yomwe makasitomala athu ku Quangong Machinery Co., Ltd. amatsatira kuti akwaniritse zaka 20+ za utumiki wokhazikika.
Ntchito Zokonza Pamlungu (Maola 40-50 aliwonse opanga):
Ntchito Zosamalira Mwezi uliwonse (Maola 200-250 aliwonse):
Zomwe takumana nazo kufakitale yathu zikuwonetsa kuti mayunitsi omwe amatsatira izi nthawi zonse amatsika ndi 70% kuyimitsidwa kosakonzedwa. Mwachitsanzo, kasitomala wina wogwiritsa ntchito Zenith Block Machine ku Germany adachepetsa mtengo wawo wokonza pachaka kuchoka pa 18,000 USD kufika pa 9,500 USD potsatira dongosolo ili la sabata/mwezi. Zolemba ndizofunikira: sungani chomangira chokhala ndi mindandanda ndi ma signature. PaMalingaliro a kampani Malingaliro a kampani Quangong Machinery Co., Ltd., timapereka ma templates aulere a digito. Kumbukirani, kuyenda kwakanthawi kochepa tsiku lililonse kuphatikiza ntchito za sabata / pamwezi zimatsimikizira kuti zosokoneza zazing'ono zimagwidwa zisanakhale opha bata. Kukhazikika kwanthawi yayitali kumamangidwa pakukhazikika.
Dongosolo la hydraulic ndiye mtima wa makina aliwonse otchinga. Ngati mukufuna kusunga makina otchinga kuti akhale okhazikika kwanthawi yayitali, muyenera kudziwa chisamaliro cha hydraulic. Kulephera kwa ma hydraulic kumayambitsa nthawi yozungulira, kusakwanira kokwanira, komanso kuyimitsidwa kwathunthu. Ku QGM, tapanga hydraulic health protocol ya Germany Zenith Block Machine yomwe imalepheretsa 90% yazinthu zokhudzana ndi mafuta. Tsatirani malangizo awa:
Kuwongolera kwa Hydraulic Fluid:
Kusamalira Vavu ndi Silinda:
Kuwongolera Kutentha:
Fakitale yathu idachita kafukufuku pa Germany Zenith Block Machine yomwe inali ndi ma spikes osinthasintha. Pambuyo pa kusanthula, tidapeza valavu yomata yoyendetsa ndege chifukwa cha mafuta okosijeni. Mwiniwakeyo adalumpha kusintha kwamafuta kwa miyezi 18. Pambuyo posintha valavu ndikuyendetsa dongosolo, kukhazikika kunabwerera. Izi zikuwonetsa kuti kunyalanyaza kwa hydraulic kumachepetsa kukhazikika kwanthawi yayitali. Tikupangira kafukufuku wapachaka waukadaulo wama hydraulic ndi akatswiri a Quangong Machinery Co., Ltd.. Chisamaliro chokhazikika cha hydraulic chimatanthawuza nthawi yochepera 2% poyerekeza ndi 15% nthawi yopuma m'masitolo ogulitsa. Kumbukirani: mafuta oyera, kutentha koyenera, ndi kusintha kwanthawi yake kwa fyuluta sizingangolephereka kuti makina anu otchinga azikhala okhazikika.
Kusunga makina oletsa kukhazikika kwa nthawi yayitali sizochitika nthawi imodzi koma kudzipereka kosalekeza. Kuchokera pamafuta atsiku ndi tsiku mpaka macheke a mwezi uliwonse ndi kusamala kwa hydraulic, gawo lililonse limathandizira kudalirika. Fakitale yathu, Quangong Machinery Co., Ltd., yawona makina masauzande ambiri, kuphatikiza a Germany Zenith Block Machine, akukwaniritsa moyo wautumiki wazaka 25 eni ake akamatsatira mfundo zomwe tafotokozazi. Tikukulimbikitsani kuti mugwiritse ntchito njira yolondolera zinthu za digito, phunzitsani oyendetsa bwino ntchito, ndipo musalole kusokoneza zida zosinthira zenizeni.
Kuti tikuthandizeni kuti muyambe, timapereka maupangiri aulere okonza komanso ndandanda yokhazikika yamakina anu enieni.Lumikizanani ndi Quangong Machinery Co., Ltd. lerokuti mufunse wokonza wanu wokonza makonda kapena kukonza zowunikira patsamba. Gulu lathu la omenyera nkhondo azaka 20 liwonetsetsa kuti makina anu a block akupereka bata, phindu, komanso mtendere wamalingaliro kwazaka zambiri. Tiimbireni kapena titumizireni imelo tsopano—titetezeni tsogolo lanu lopanga.
Funso 1: Ndikangati ndiyenera kusintha mafuta a hydraulic mu Germany Zenith Block Machine kuti ndikhalebe okhazikika kwanthawi yayitali?
Yankho: Kutengera zaka 20 za fakitale yathu, muyenera kusintha mafuta a hydraulic maola 2000 aliwonse ogwirira ntchito kapena miyezi 12 iliyonse, chilichonse chomwe chimabwera koyamba. Komabe, ndikofunikira kuchita zitsanzo zamafuta maola 500 aliwonse. Ngati tinthu tating'onoting'ono tadutsa ISO 4406 code 18/16/13 kapena madzi aposa 200 ppm, sinthani mafuta nthawi yomweyo posatengera maola. Kwa Germany Zenith Block Machine, kugwiritsa ntchito mafuta a hydraulic anti-wear premium (ISO VG 46) ndikusintha mzere wobwerera ndi zosefera zopumira nthawi imodzi zimatsimikizira ukhondo. Kuchedwetsa kusintha kwa mafuta kumabweretsa kusinthasintha kwa ma valve, kuvala kwa pampu, ndi nthawi zosakhazikika zozungulira - adani olunjika a kukhazikika kwanthawi yayitali. Quangong Machinery Co., Ltd. imalimbikitsa zida zowunikira mafuta kuti ziwone kuwonongeka.
Funso 2: Ndi zizindikiro ziti zomwe zimadziwika kuti makina otchinga akutaya kukhazikika, ndipo ndingawakonze bwanji mwachangu?
Yankho: Zizindikiro zitatu zapamwamba za kusakhazikika ndi izi: 1) Kusagwirizana kwa chipika kutalika kapena kachulukidwe kuchokera kuzungulira kupita ku chizungulire-yang'anani chilolezo cha nkhungu ndi kukhazikika kwa hydraulic pressure. 2) Kugogoda kwachilendo panthawi ya vibration-yang'anani kusewera ndi V-lamba. 3) Kuwonjezeka kwa nthawi yozungulira popanda kusintha kusakaniza-onani momwe ma valve amayankhira ndi kutuluka kwa silinda. Kuti mukonze izi mwachangu, choyamba tsimikizirani kuthamanga kwa hydraulic pa geji; ngati kusinthasintha, sinthani valavu yothandizira kapena zosefera zoyera. Chachiwiri, kuyeza chilolezo chowongolera nkhungu ndi choyezera chomveka; kusintha bushings ngati pamwamba 0.7 mm. Chachitatu, chitani mayeso oyendetsa silinda: ngati silinda ibweza kupitilira 5 mm mumasekondi 10 atanyamula, panganinso silinda. Fakitale yathu imapereka ma chart othetsa mavuto kwa eni ake a Germany Zenith Block Machine.
Funso 3: Kodi mafuta osayenera angawonongedi makina otchinga pakanthawi kochepa?
Yankho: Ndithu. M'mafakitale afakitale yathu, kuthira mafuta mosayenera - kudzoza kapena kugwiritsa ntchito mafuta olakwika - kwachititsa kuti munthu asamagwire ntchito m'maola 40 ogwirira ntchito. Kwa Germany Zenith Block Machine vibration bearings, mafuta akadetsedwa ndi fumbi la simenti, amasandulika phala lomwe limavala mayendedwe othamanga. Kuwonongeka kosatha kumaphatikizapo ma shafts, nyumba zosweka, ndipo zikavuta kwambiri, shaft yosweka yomwe imatenga 10,000 USD kuti ilowe m'malo. Kuti mupewe izi, nthawi zonse mugwiritseni ntchito mafuta a EP a NLGI grade 2 a lithiamu-based EP, ndipo gwiritsani ntchito kuchuluka kwake komwe kumalimbikitsidwa (mwachitsanzo, mapampu a 2-3 pa kunyamula maola aliwonse a 80). Kupaka mafuta mopitirira muyeso kumawononganso chimodzimodzi chifukwa kumayambitsa kutentha kwambiri komanso kulephera kwa chisindikizo. Kukhazikika kwanthawi yayitali kumadalira mosamalitsa pamayendedwe olondola amafuta ndi mtundu.
Funso 4: Kodi ndingakhazikitse bwanji ndondomeko yokonzeratu makina anga otchinga popanda kuyimitsa kupanga nthawi zambiri?
Yankho: Kukonzekera molosera kumaphatikiza kuwunika momwe zinthu zilili kuti muzichita pokhapokha pakufunika. Ku Quangong Machinery Co., Ltd., tikupangira ndandanda yocheperako yocheperako ku Germany Zenith Block Machine: Ikani masensa a vibration pazipinda zazikulu zonyamula—muyeseni kamodzi pa sabata (zimatenga mphindi 2). Yang'anirani kutentha kwamafuta a hydraulic ndi kuthamanga tsiku lililonse kudzera pa PLC. Gwiritsani ntchito thermometer ya infrared kuti muwone kutentha kwa injini pa maola 100 aliwonse. Kutengera ndi zomwe zikuchitika, konzekerani kukonza pokhapokha poyandikira malire (mwachitsanzo, kuthamanga kwa vibration> 4.5 mm/s RMS). Njirayi imachepetsa nthawi yokhazikika ndi 60% poyerekeza ndi kukonza nthawi. Komanso, gwiritsani ntchito stethoscope kuti mumvetsere phokoso lachilendo pamene mukuthamanga. Fakitale yathu imapereka template yolosera yokonzekera yomwe imalumikizana ndi zipika zosinthira popanda kuyimitsa makina.
Funso 5: Ndi zida zotani zomwe ndiyenera kusunga nthawi zonse kuti zitsimikizire kukhazikika kwanthawi yayitali komanso kukonza mwachangu?
Yankho: Kuti mukhalebe okhazikika kwa nthawi yayitali, nthawi zonse sungani zida zotsalira zotsatirazi: zida zonse za hydraulic cylinder seal kits, zosefera ziwiri zowonjezera zowonjezera ndi fyuluta imodzi yopumira, V-lamba wa V-lamba wa injini yogwedezeka, ma bushings anayi otsogolera chosungira nkhungu, mbale zovala za pallet feeder, ndi transducer imodzi yokakamiza. Kwa Germany Zenith Block Machine, imakhalanso ndi coil yocheperako ya valve ndi cholumikizira chachikulu. Zomwe takumana nazo kufakitale yathu zikuwonetsa kuti kukhala ndi zida izi pamanja kumachepetsa nthawi yokonza kuyambira masabata mpaka maola. Osasunga magawo kwa zaka zitatu osagwiritsa ntchito chifukwa zisindikizo zimawonongeka. Zisungeni mu kabati yaukhondo, yowuma. Quangong Machinery Co., Ltd. imakupatsirani zida zopangira zopangira zofananira ndi nambala yamakina anu. Ndi zotsalira izi, mutha kuthetsa 85% yazovuta zadzidzidzi ndikusunga bata kwanthawi yayitali.